The thermal bonding process comprises, the thermally bonding of the synthetic fibers structured to be felts.
Basically, the fibers like polyester either virgin or recycled fibers, sometimes mixed with the textile waste fibers are configured together with the fibers with low melting points such as bi-component fibers or polypropylene fibers and passed through the heating chambers to thermally bond the fibers together and form a structure called waddings.
TUE HI-TECH offers a complete TURNKEY thermal bonded systems.
This process is most widely used in insulation, padding, wadding, furnitures, mattress, automotive and several other molded forms.
Besides, synthetic fibers, some natural fibers such as jute, or coconut can also be thermally bonded provided that ,they are mixed in certain proportion with the low melt fibers.
The heating is either with the gas or electric heating or some Infrared heating elements. There are several chambers in the oven along with the separate cooling units with pressing rollers depending upon the nature of intended products.
Energy Efficient with improved Insulation and Sealing for Oven.
Available with single belt or Double belt oven options for thermal bonding.
The conveyor with the magnetic belts to ensure the stability in the thickness of the felt.
Air circulation systems is controlled as per the process requirements.
Thermal bondings for high and mid range capacities.
Maximum output yield with the smooth surface of the fabric.
The single or Double belt structures designs the thermal insulation with 3-4 heating chambers and 2-3 Cooling chambers. The double belt oven system comprises of a modular design, adaptable to all drying and thermobonding needs. The machine recommends itself for all processes for high throughput rates, perfect bonding uniformity as well as optimized calibration achieved through a perfect mechanical structure combined with utmost airflow and temperature uniformity.
| Raw Material | Polyester staple fibers, textile waste fibers, low melt fibers, other staple or natural fibers |
| Product Width | 2200mm, 3200mm |
| Product Density | 200-4000gsm |
| Craftwork | Carding lapper and double or single belt oven |
SPUNLACE SOLUTION: WITH DIRECT AND CROSS LAPPING SOLUTIONS FOR ULTRALIGHT PRODUCTS.
CONTACT USWith the thermal bonding systems, (including carding system or airlaying or vertical lapping with high yield themal ovens -cooling units and calender system), TUE offers a complete solution with higher productivity and very attractive energy efficiency for production of thermal bonded waddings.
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